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1966 Corvette Recalls
Make: CHEVROLET Model: CORVETTE Model Year: 1966 Manufacturer: Cardone Industries, Inc. MFR’s Report Date: May 07, 2003 NHTSA Campaign Id Number: 03e032000 NHTSA Action Number: N/a Component: Service Brakes, Air: disc: caliper
Remanufactured Rear Brake Calipers, Part Nos. 18-7019, 18-7020, 16-7019, And 16-7020, Manufactured From February 1, 2002, To April, 25, 2003., And For Use On 1965 Thru 1982 Chevrolet Corvettes. The Subject Brake Calipers Were Manufactured Using Improperly Manufactured Piston Seals. These Seals Are Intended To Prevent Fluid Leakage Between The Caliper Housing And The Pistons. These Brake Calipers Are For Use Only On 1965 Thru 1982 Chevrolet Corvette Vehicles. This Recall Does Not Involve General Motors Corporation Or Any Of Its Products.
Under These Conditions, The Vehicle Operator May Not Be Able To Stop The Car, Possibly Resulting In A Vehicle Crash.
Cardone Will Notify Its Customers And All Unsold Inventory Will Be Repurchased And Will Provide A Full Refund To Customers. Owner Notification Is Expected To Begin During May 2003. Owners Who Take Their Vehicles To An Authorized Dealer On An Agreed Upon Service Date And Do Not Receive The Free Remedy Within A Reasonable Time Should Contact Cardone At 215-912-3000.
Also, Customers Can Contact The National Highway Traffic Safety Administration’s Auto Safety Hotline At 1-888-dash-2-dot (1-888-327-4236).
1966 Corvette Service Bulletins
1966 Corvette Common Issues
The following list of common issues is intended for individual reference only, and may not reflect the specific issues of every 1965 Corvette. While the intent of this page is to identify the common issues pertaining to the 1965 Corvette, it is not an all-inclusive list and should be used for reference only.
The time or mileage intervals indicated on this website are intended as a guide for establishing regular maintenance and lubrication periods. Sustained heavy duty or high speed driving, or driving under adverse conditions may require more frequent servicing.
Additional Maintenance and Lubrication
In addition to the items listed above, it is also recommended that the following items are inspected every 300 miles or 2 weeks, whichever comes first:
Check Tire Pressure
Check Battery Water Level
Check Oil Level In Engine
Remove air cleaner and block throttle and choke in wide-open position. Hook up starter remote control cable and insert compression gauge firmly in spark plug port. Whenever the engine is cranked remotely at the starter, with a jumper cable or other means, the distributor primary lead must be disconnected from the negative post on the coil and the ignition switch must be in the “ON” position. Failure to do this will result in a damaged grounding circuit in the ignition switch.
Crank engine through at least four compression strokes to obtain highest possible reading. Check and record compression of each cylinder. If one or more cylinders reads low or uneven, inject about a tablespoon of engine oil on top of pistons in low reading cylinders (through spark plug port.) Crank engine several times and recheck compression. If compression comes up but does not necessarily reach normal, rings are worn. If compression does not improve, valves are burnt, sticking or not sealing properly. If two adjacent cylinders indicate low compression, the cause may be a head gasket leak between the cylinders. Engine coolant and/or oil in cylinders could result from this defect.
The adjustments described apply to all carburetors used, except as noted. All adjustments are made with the engine at normal operating temperature.
Idle Speed and Mixture(1966-1970)
Remove distributor vacuum line at distributor and plug hose. Start engine and set the throttle stop screw for recommended idle speed. The choke valve must be wide open and the fast idle inoperative. Adjust one idle mixture screw at a time for smoothest, fastest idle speed. On A.I.R. cars, turn one adjusting screw at a time until engine speed drops approximately 30 rpm and starts to roll (lean mixture), then turn screw out exactly 1/4 turn for final setting. Readjust throttle stop screw for recommended idle speed. Basic setting for idle mixture screws is 2 turns open from fully closed for 1966-68, 3 turns for 1969, 1 turn for Holley 2300, Air condition to be ON, except Mark IV and all 1972.
When adjusting the idle speed be sure that the idle compensator is closed. Close it manually if necessary. After idle speed is adjusted, check by pressing down on the compensator. If speed drops, readjust idle speed. NOTE: Idle speed adjustments on cars with automatic transmissions must be made with transmission in Drive and idle stator switch, if so equipped, closed. Be sure parking brake is on.
Idle Speed and Mixture – Holley 2300
All adjustments are same as previously described except as follows: On models equipped with idle stop solenoid, adjust idle stop solenoid screw to give 1000 rpm, then adjust idle mixture adjusting screw to specified rpm. Turn idle mixture screw in (leaner mixture) until engine speed drops 20 rpm, then turn out 1/4 turn. Disconnect lead at idle stop solenoid (throttle level will rest against regular stopscrew.) Adjust this stopscrew for idle speed of 500 rpm. Do not change setting of idle stop solenoid stopscrew or idle mixture screw.
Fast Idle (1966-1976)
With the transmission in neutral, position the cam follower on the high step (2nd step, 1971-1972) of the fast idle cam. Adjust fast idle screw of Rochester carburetors to obtain recommended fast idle speed. Bend fast idle lever on Holleys. On 1970-72 models, disconnect transmission controlled spark solenoid.
With slow idle speed correctly adjusted, fully open choke and make sure fast idle cam follower is off steps of cam. With dashpot fully compressed, adjust for 1/16″ clearance between dashpot plunger and throttle lever.
Remove the air cleaner and check to see that choke valve and rod more freely. Disconnect choke rod at choke lever. Check choke adjustment by holding choke valve closed and position rod so that it contacts stop. If necessary, adjust rod length by bending rod at offset. Bend must be such that rod enters choke lever hole freely and squarely. Connect rod at choke lever and install air cleaner.
Air Injection Reactor (A.I.R.)
Description and Operation
The A.I.R. system is used to burn the unburned portion of the exhaust gases to reduce its hydrocarbon and carbon monoxide content. The system forces compressed air into the exhaust manifold where it mixes with the hot exhaust gases. The hot exhaust gases contain unburned particles that complete their combustion when the addition air is supplied.
The system consists of: An air pump, diverter valve, check valve(s), AIR pipe assemblies and connecting hoses and fittings. Carburetors and distributors for AIR engines are made to be used with the system and should not be replaced with components intended for use with engines that do not have the system.
The air pump is a two-vane pump that compresses fresh filtered air and injects it into the exhaust manifold. The pump consists of: a housing, centrifugal filter, set of vanes that rotate about the centerline of pump housing bore, the rotor, and the seals for the vanes. The centrifugal filter is replaced by first removing the drive belt and pump pulley; then pulling filter off with pliers. Care should be taken to prevent fragments from entering the air intake hole. NOTE: A new filter may squeal when first put into operation. Additionally, GREAT CARE should be taken in working on the compressor as the aluminum used is quite soft and thin. The air pump is operating satisfactorily when the air flow from it increases as engine speed increases.
The air hoses should be replaced only with hoses which are designed for AIR system use, as no other type hoses can withstand the high temperature.
Check and Adjust Dwell
Start engine then check ignition dwell. With engine running at idle, raise the adjustment screw window and insert an Allen wrench in the socket of the adjusting screw. Turn the adjusting screw as required until a dwell reading of thirty degrees is obtained. A two degree variation is allowable for wear. Close access cover fully to prevent the entry of dirt into the distributor. If a dwell meter is not available, turn adjusting screw clockwise until engine starts to misfire, then turn screw one-half turn in the opposite direction to complete adjustment.
Slowly accelerate engine to 1500 rpm and note dwell reading. Return engine to idle and note dwell reading. If dwell variation exceeds specifications, check for worn distributor shaft, worn distributor shaft bushing or loose breaker plate.
Remove distributor cap, clean cap and inspect for cracks, carbon tracks and burned or corroded terminals. Replace cap where necessary. Clean rotor and inspect for damage or deterioration. Replace rotor where necessary. Replace brittle, oil soaked or damaged spark plug wires. Install all wires to proper spark plug. Proper positioning of spark plug wires in supports is important to prevent cross-firing. Tighten all ignition system connections. Replace or repair any wires that are frayed, loose or damaged.
Disconnect the distributor spark advance hose and plug the vacuum source opening. Start engine and run at idle speed. Aim timing light at timing tab. The markings on the tabs are in two degree increments (the greatest number of markings on the “A” side of the “Q”). The “O” marking is TDC (Top Dead Center) and the BTDC settings fall on the “A” (advance) side of the “O”. Adjust the timing by loosening the distributor clamp and rotating the distributor body as required, then tighten the clamp, and recheck timing. Stop engine and remove timing light and reconnect the spark advance hose.
Inspect each plug individually for badly worn electrodes, glazed, broken or blistered porcelains and replace plugs where necessary. Clean serviceable spark plugs thoroughly, using an abrasive-type cleaner such as sand blast. File the center electrode flat. Inspect each spark plug for make and heat range. All plugs must be of the same make and number. Adjust spark plug gaps to .035 in. using a round feeler gauge. If available, test plugs with a spark plug tester. Inspect spark plug hole threads and clean before installing plugs. Install spark plugs with new gaskets and torque to specifications. Connect spark plug wiring.
Transistorized Distributor (H.E.I. System)
There are no moving parts in the ignition pulse amplifier, and the distributor shaft and bushings have permanent type lubrication, therefore no periodic maintenance is required for the magnetic pulse ignition system.
Distributor (Breaker Point System)
Check the distributor centrifugal advance mechanisms by turning the distributor rotor in a clockwise direction as far as possible, then releasing the rotor to see if the springs return it to its retarded position. If the rotor does not return readily, the distributor must be disassembled and the cause of the trouble corrected.
Check to see that the vacuum spark control operates freely by turning the movable breaker plate counter-clockwise to see if the spring returns to its retarded position. Any stiffness in the operation of the spark control will affect the ignition timing. Correct any interference or binding condition noted.
Examine distributor points and clean or replace if necessary. Contact points with an overall gray color and only slight roughness or pitting need not be replaced. Dirty points should be cleaned with a clean point file. Use only a few strokes of a clean, fine-cut contact file. The file should not be used on other metals and should not be allowed to become greasy or dirty. Never use emery cloth or sandpaper to clean contact points since particles will embed and cause arcing and rapid burning of points. Do not attempt to remove all roughness nor dress the point surfaces down smooth. Merely remove scale or dirt. Clean cam lobe with cleaning solvent, and rotate cam lubricator wick end (or one-hundred-eighty degrees as applicable). Replace points that are burned or badly pitted.
Where prematurely burned or badly pitted points are encountered, the ignition system and engine should be checked to determine the cause of trouble so that it can be eliminated. Unless the condition causing point burning or pitting is corrected, new points will provide no better service than the old points.
Check point alignment then adjust distributor contact point gap to .019″ (new points) or .016″ (used points). Breaker arm rubbing block must be on high point of lobe during adjustment. If contact points have been in service, they should be cleaned with a point file before adjusting with a feeler gauge.
Check distributor point spring tension (contact point pressure) with a spring gauge hooked to breaker lever at the contact and pull exerted at 90 degrees to the breaker lever. The points should be closed (cam follower between lobes) and the reading taken just as the points separate. Spring tension should be 19-23 ounces. If not within limits, replace. Excessive point pressure will cause excessive wear on the points, cam and rubber block. Weak point pressure permits bouncing or chattering, resulting in arcing and burning of the points and an ignition miss at high speed.
Install rotor and distributor cap. Press all wires firmly into cap towers.
Battery and Battery Cables
The top of the battery should be clean and the battery hold-down properly tightened. Particular care should be taken to see that the top of the battery is kept clean of acid film and dirt. When cleaning batteries, wash first with a dilute ammonia based or soda solution to neutralize any acid present and then flush off with clean water. Keep vent plugs tight so that the neutralizing solution does not enter the cell. The hold-down bolts should be kept tight enough to prevent the batter from shaking around in its holder, but they should onto be tightened to the point where the battery case will be placed under a severe strain.
To ensure good contact, the battery cables should be tight on the battery posts. Oil battery terminal felt washer. If the battery posts or cable terminals are corroded, the cables should be cleaned separately with a soda solution and wire brush. After cleaning and before installing clamps, apply a thin coating of a petrolatum to the posts and cable clamps to help slow corrosion.
If the battery has remain undercharged, check for loose or defective fan belt, defective alternator, high resistance in the charging circuit, oxidized regulator contact points, or a low voltage setting. If the battery has been using too much water, the voltage output is too high.
Inspect for deteriorated or plugged hoses. Inspect all hose connections. On engines with closed element air cleaners, inspect crankcase ventilation filter and replace if necessary. On engines with open element air cleaners, remove flame arrestor and wash in solvent then dry with compressed air.
Check the brake fluid regularly, for as the brake pads wear the level will drop rapidly. It should be replenished only with the recommended fluid. Check disc brake assemblies to see if they are wet; it would indicate a leaking cylinder.
Disc brakes do not need periodic adjustments; they are self adjusting. The pads should be replaced when the friction material gets down to 1/16″. This is when the groove in the center of the pad is gone. Check by removing wheel and looking directly into caliper.
Clutch Pedal Play
Check clutch action by holding pedal 1/2″ from floor and move shift lever between first and reverse several times, with engine running. If shift is not smooth adjust clutch. Free play with pedal released is approx. 1-1/4″ to 2″ and 2″ to 2-1/2″ for heavy duty.
At clutch lever near firewall remove clutch return spring. To decrease clutch pedal free play remove clutch pedal return spring and loosen lower nut on clutch pedal rod; take up play with upper nut. Continue until proper play is obtained, then securely tighten top nut and replace spring. To increase pedal play work nuts in opposite sequence.
Disconnect control linkage at carburetor throttle lever. Hold carburetor throttle lever in wide position. Pull control linkage to wide open position. (On vehicles equipped with automatic transmission, pull through detent.) Adjust control linkage to freely enter hole in carburetor throttle lever. Connect control linkage at throttle lever.
Throttle Linkage Adjustment (Powerglide)
Remove air cleaner, disconnect accelerator linkage at carburetor. Disconnect accelerator return and trans. road return springs. Pull upper rod forward until transmission is through detent. Open carburetor wide open, at which point ball stud must contact end of slot in upper rod. Adjust swivel on end of rod if necessary.
Pull detent switch driver to rear until hole in switch body lines up with hole in driver. Insert a 3/16″ pin through hole to depth of 1/8″, and loosen mounting bolts. Open throttle fully and move switch forward until lever touches accelerator lever. Tighten mounting bolt and remove pin.
EGR Valve Check
A rough idling engine may be caused by a malfunction of the valve. Check by pinching vacuum hose to carburetor with engine idling. If idling smooths out, the valve should be removed for cleaning or replacement if something appears to be broken.
The car should be standing on level ground and the oil level checked with the dipstick. Withdraw the dipstick, wipe it with a clean rag, replace and withdraw again. The mark made by the oil on the lower end of the dipstick will indicate the oil level. If necessary, oil should be added through the filler cap. Never let the oil level fall so low that it does not show at all on the dipstick. If in doubt, it is better to have a bit too much oil than too little. Never mix oils of different brands, the additives may not be compatible.
Engine Oil Drain and Replacement
Place a pan under the oil pan drain plug and remove plug. Be sure pan is of a large enough capacity to hold the oil. Move pan under filter and remove filter by turning if counterclockwise. Clean gasket surface of cylinder block. Coat gasket of new filter with engine oil. Thread filter into adapter. Tighten securely by hand. Do not overtighten filter. Remove drop pan.
Remove drain pan. Inspect oil pan drain plug gasket and replace if broken, cracked, or distorted. Install drain plug and tighten. Fill crankcase to required level with recommended oil. Operate engine at fast idle and check for oil leakage.
When changing oil filter, add one additional quart.
Check fluid level with the engine idling, transmission in neutral, and engine at normal operating temperature. Add fluid as needed to bring level to mark. Do not overfill.
Every 12,000 miles or sooner, depending on service, remove fluid from sump and add new fluid. Operate transmission and check the fluid level. Every 24,000 miles the transmission sump strainer of the Turbo Hydra-Matic transmission should be replaced.
Raise the car on a lift, clean dirt, and grease from the area around the filler plug. The plug is located on side of the transmission case. Remove plug and place fingertip inside hole. The oil should be just about level with the bottom edge of the hole. Add oil as needed, using a plastic syringe.
Change cam lubricator end for end at 12,000-mile intervals. Replace at 24,000-mile intervals.
With the car standing level, clean dirt, and grease from the area around the filler plug. Remove plug and place fingertip inside the hole. The oil should be just about level with the bottom edge of the hole. Add oil, with a plastic syringe, as needed.